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Position Sensor Mount Component – Machinery and Equipment Manufacturing

Component Specifications

Definition

A specialized mechanical component designed to securely mount and align position sensors on dancer roller assemblies in web handling and tension control systems. It ensures precise sensor positioning relative to the roller's movement for accurate displacement measurement.

Working Principle

Provides rigid mechanical interface between position sensor and dancer roller frame, maintaining consistent alignment through roller oscillations. Typically incorporates adjustable features for fine-tuning sensor position relative to roller pivot point.

Materials

Aluminum alloy 6061-T6 or stainless steel 304/316, anodized or powder-coated for corrosion resistance

Technical Parameters

Load Capacity 2kg max sensor weight
Adjustment Range ±15mm linear, ±5° angular
Mounting Pattern Standard sensor-specific (e.g., M8x1.25, 1/4-20 UNC)
Temperature Range -20°C to +85°C
Vibration Resistance Up to 5g @ 10-500Hz

Standards

ISO 2768-mK, DIN 6885

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Position Sensor Mount.

Parent Products

This component is used in the following industrial products

Dancer Roller

A tension-sensing roller that moves vertically or horizontally to maintain consistent web tension in continuous processing systems.

View Product Details

Engineering Analysis

Risks & Mitigation

Misalignment causing inaccurate position feedback
Vibration-induced loosening of adjustment mechanisms
Material fatigue from continuous cyclic loading

FMEA Triads

Trigger: Insufficient locking mechanism torque
Failure: Sensor position drift during operation
Mitigation: Implement torque specifications and periodic inspection schedule

Trigger: Material corrosion in humid environments
Failure: Mount degradation and loss of structural integrity
Mitigation: Specify corrosion-resistant materials and protective coatings

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance

±0.1mm positional accuracy, ±0.5° angular alignment

Test Method

Coordinate measuring machine (CMM) verification, vibration testing per ISO 10816

Procurement Evaluation Criteria

Not customer reviews or live demand data. These dimensions support RFQ preparation and supplier evaluation.

Technical documentation

4/5

Manufacturing capability

4/5

Inspection readiness

5/5

Supplier transparency

3/5

These scores are example evaluation dimensions, not real customer ratings, country-specific buyer feedback, or live inquiry activity.

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Frequently Asked Questions

What types of position sensors are compatible with this mount?

Compatible with common industrial position sensors including LVDT, potentiometric, magnetostrictive, and ultrasonic sensors with standard mounting patterns.

How does the mount maintain alignment during dancer roller movement?

Through rigid construction with reinforced mounting points and optional locking mechanisms that prevent loosening from vibration while allowing precise initial adjustment.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

Data Basis

CNFX manufacturer profiles, technical classification, publicly available product information, and ongoing plausibility checks.

Preliminary Technical Classification

This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

Position Sensor Mount