Gas Reforming Unit
View system integration details
Based on aggregated insights from structured factory profiles within the CNFX directory, the standard Reformer Reactor used in the Chemical Manufacturing sector typically supports operational capacities ranging from standard industrial configurations to heavy-duty production requirements.
A canonical Reformer Reactor is characterized by the integration of Catalyst Tubes and Refractory Lining. In industrial production environments, manufacturers listed on CNFX commonly emphasize High-temperature alloy steel (e.g., HK-40, HP-modified) construction to support stable, high-cycle operation across diverse manufacturing scenarios.
A specialized vessel where hydrocarbon feedstock reacts with steam and/or oxygen to produce synthesis gas (syngas) through catalytic reforming processes.
Technical details and manufacturing context for Reformer Reactor
Commonly used trade names and technical identifiers for Reformer Reactor.
This component is essential for the following industrial systems and equipment:
| pressure: | 15-45 bar (operating pressure range) |
| flow rate: | Varies by design, typically 10,000-100,000 Nm³/h syngas production |
| temperature: | 700-950°C (typical reforming range) |
| slurry concentration: | Not applicable (gas-phase catalytic reactor) |
Manufacturer profiles with relevant production capability in China
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Regular inspection of catalyst tubes for creep and thermal stress, monitoring refractory lining integrity, and catalyst activity testing are crucial. Scheduled shutdowns for tube replacement and refractory repair typically occur every 2-4 years depending on operating conditions.
Nickel-based catalysts with specific promoters optimize syngas yield and minimize carbon formation. Catalyst particle size, shape, and loading affect pressure drop, heat transfer, and reaction kinetics. Proper catalyst selection can increase efficiency by 5-15% and extend run times.
Reformer reactors operate at 800-950°C (1470-1740°F) with pressures ranging from 15-40 bar (220-580 psi). The high-temperature alloy steel construction and refractory lining maintain structural integrity under these severe service conditions.
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